FTTH Cable Manufacturing Line – State-of-the-art Manufacturing System
Did you know that modern fiber optic wire networks can operate at speeds of up to 190 meters per minute? This astonishing productivity is made possible by sophisticated production methods designed for rapid production.
These systems are developed to process diverse wire variants, such as drop cables and compact buffered wires. The streamlined form factor, commonly less than 26 m, makes them ideal for contemporary plants.
Seamless coupling with intelligent production networks ensures smooth operations. By means of MES/ERP connectivity, these compact fiber unit assembly lines deliver peerless exactness and performance. Thus, they are preferred for businesses seeking to lead in the fiber optic industry.
Introduction to FTTH Cable Production Line
Streamlined production systems are crucial for addressing the increasing requirement for steadfast connections. These configurations are engineered to produce high-quality glass-fiber cables that drive today’s connectivity grids. Utilizing sophisticated techniques, they ensure exactness and swiftness in each phase of the process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line constitutes a consolidated process for fabricating fiber-to-the-home drop cables. These cables consist of bare fibers reinforced with steel or FRP, merging with safeguard coverings. This produces a robust and effective system for fast digital connectivity.
It supports various substances, including PVC, LSZH, and PE plastics. This flexibility ensures it accommodates varied market demands. Moreover, the quad-head fiber payout mechanism provides accurate strain regulation, ensuring accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its accuracy and performance. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are reshaping the process by which fiber wires are made. Our advanced equipment combines accuracy, productivity, and innovative solutions to deliver premium performance. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
At the heart of our system is a customized 50mm extruder engineered for exact substance allocation. It guarantees steady standards across every fiber cable produced. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, this system is power-saving. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers selected due to their robustness and accuracy, promising lasting dependability.
Incorporating reinforced steel wires with cutting-edge Fiber cable sheathing line handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Attribute | Upside |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| Nine-meter Cable Storage | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP Connectivity | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems yields numerous benefits to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Benefit |
|---|---|
| 7-9km/h Output | Superior output rate |
| 35KW/h Energy Consumption | Cost savings |
| Minimal Signal Loss | Enhanced signal quality |
| Ergonomic Design Height | Ergonomic design |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Contact us today to explore tailored solutions that fit your requirements. Step into the future of optical cable production with our market-leading equipment.